With over 150+ years of combined experience in the apparel industry, ThreadSol introduces ThreadSol Experts as the consultancy wing of solutions for the global apparel industry.

Our expert consultants provide services ranging from start-up projects for factory set-up to enhancing existing processes and plans to equip manufacturing facilities for a better tomorrow.

OBJECTIVES:

  • To assess the current process flow and infrastructure of the cutting section.
  • To identify the process loss of the cutting floor.
  • Process Setup – The implementation along with your factory team makes sure every process necessary for intelloCut to produce best results, is up and running.

SCOPE:

  • The scope of this engagement is limited to cutting section only including processes from fabric receipt to cut panel despatch to sewing.
  • Outsourced activities are out of scope of this engagement.

DELIVERABLES:

  • Standardised work process flow with infrastructural requirement.
  • Process loss benchmark.
  • Self-evaluation kit

DURATION:

  • The duration of the training will be maximum of 2 weeks (12 working days).

OBJECTIVES:

  • To diagnose process and productivity gaps in the sewing room.
  • To identify areas of improvement.

SCOPE:

  • The scope of this engagement will be limited to sewing room processes.
  • Outsourced activity of sewing floor will not be part of diagnosis.

DELIVERABLES:

  • Based upon the diagnosis, a report containing the following quantified deliverables will be assessed and delivered to the factory.
    • Productivity improvement potential
    • Efficiency improvement potential
    • Capacity improvement potential
    • Technological advancement (if applicable) to achieve the above said improvement potentials

DURATION:

  • The duration of the diagnosis will be 1 week and the duration of analysis of improvement potential will be 1 week.

MODULE I (Fabric warehouse and Cutting floor)
MODULE II (Sewing floor and trims store)
MODULE III (Finishing floor and finished good warehouse)

OBJECTIVES:

  • To assess the current process flow and identify the KPI’s.
  • To develop and deliver tools to measure and analyse the identified KPI’s.
  • To train the factory team on the usage of tools to measure and analyse the identified tools.

SCOPE:

  • The scope of this engagement is limited to the section as mentioned in the module.
  • Outsourced activities are out of scope of this engagement.

DELIVERABLES:

  • KPI measuring tool.
  • KPI analysis tool.
  • Class room training on the developed tool.

DURATION:

  • The duration of each module will be maximum of 2 weeks (12 working days).

OBJECTIVES:

  • To impart the concepts of industrial engineering to the IEs.
  • To inculcate the concept of IE practises for the garment industry.
  • To train the IE’s on soft skills (communication, reporting, etc.).

SCOPE:

  • This training is exclusively for the IE’s.
  • Maximum of 10 trainees will be trained.
  • Training will be done at factory premises.

DELIVERABLES:

  • Ex-ante skill assessment of trainees.
  • Balanced score card post training.
  • Manual of core IE practices.

DURATION:

  • The duration of the training will be maximum of 72 hours (12 working days).

OBJECTIVES:

  • To train the middle management on the best manufacturing practices.
  • To train the middle management on soft skills (communication, reporting, etc.)

SCOPE:

  • This training is exclusively for the floor supervisors, in-charges, operator trainers.
  • Maximum of 10 trainees will be trained.
  • Training will be done at factory premises.

DELIVERABLES:

  • Ex-ante skill assessment of trainees.
  • Balanced score card post training.
  • Keynotes of the training.

DURATION:

  • The duration of the training will be maximum of 72 hours (12 working days).

OBJECTIVES:

  • To create the current value stream map for the factory.
  • To identify the value added and non-value added activities across the value chain.
  • To develop a future state value stream map by eliminating unnecessary non-value added activities.

SCOPE:

  • The scope of this engagement is limited from processes of fabric warehouse through finished good warehouse.
  • Outsourced activities are out of scope of this engagement.

DELIVERABLES:

  • Current state value stream map.
  • Future state value stream map.

DURATION:

  • The duration of the training will be maximum of 3 weeks (18 working days).
To request for more information or demo, please fill the form below: